StateMonitor: improve process visibility and productivity
Gain 360° of insight into your shop floor. The HEIDENHAIN Digital Shop Floor provides support for the entire production process with machine-focused software solutions, advisory services, online services and much more. Users benefit from competent answers to their current questions about digitalized manufacturing:
How can digital networking improve production and processes?
What software and hardware solutions are ideal for your purposes?
How can you improve your shopfloor productivity and sustainability?
Prevent costly damage to tools and workpieces with the VT 122 camera and VTC software. This all-in-one vision system delivers tool microscopy, visual tool inspection and tool presetting, including automated length and diameter measurement. Check the condition of your tools before and after machining and accurately measure tool wear without trips to the metrology lab. The VT 122 provides the necessary detailed images from within the machine envelope. After identifying worn tools, simply lock them in your tool table with the VTC software.
Gain an overview of the TNC7’s intuitive operation and new capabilities in our free online course “First steps with the TNC7”.
Are you already a TNC user and would like to go into greater depth? Then attend our two-day “TNC7 Switchover” course, where we compare the new control with the TNC 640 and iTNC 530.
Safeguard your automated manufacturing productivity. The TNC7’s built-in process monitoring function reliably detects deviations from a predefined teach-in sequence. When deviations are detected, the control triggers an immediate response, such as replacing a broken tool. To operate the function, simply use Klartext syntax in the intuitive user interface. Then monitor your process quality and complete the job with process reliability.
Leverage brand-new 6D workpiece setup support on your machine tool. Based on a virtual model of the machine envelope, Model Aided Setup (MAS) for the HEIDENHAIN TNC7 provides graphical touchscreen guidance throughout the probing process. You’ll know when it’s time to save the preset when the function’s digital traffic light turns green. It’s a fast, reliable and convenient way to probe even complex workpieces.
The next generation of trochoidal milling has a name: Optimized Contour Milling (OCM). This software option provides nearly unlimited potential for high-efficiency roughing, finishing and deburring. Once you’ve entered your contours, the control automatically calculates the best trochoidal milling strategy. This boost in programming and machining simplicity lets you apply trochoidal milling to a much wider range of parts. While also increasing your productivity and tool longevity.
Tool breakage can cause costly secondary damage. The good news: this is preventable. Let the TD 110 check your rotating tools for damage as they pass by. It works on any tool with at least 2 mm of cutter length. This fast solution increases your process reliability and reduces non-productive tool inspection time.
HEIDENHAIN controls offer many special functions for the fast, economical, reliable, and high-accuracy production of implants and surgical instruments.