In this issue of KLARTEXT, we take a journey through time that looks back on nearly 50 years of development. It is also the story of how an idea evolved into a control strategy that has always been guided by the needs of its users and the people it was designed for. Nowhere is this more evident than in the workshop reports featured in this issue. 

Prevent costly damage to tools and workpieces with the VT 122 camera and VTC software. This all-in-one vision system delivers tool microscopy, visual tool inspection and tool presetting, including automated length and diameter measurement. Check the condition of your tools before and after machining and accurately measure tool wear without trips to the metrology lab. The VT 122 provides the necessary detailed images from within the machine envelope. After identifying worn tools, simply lock them in your tool table with the VTC software.

The vTNC7 programming system is the next generation of the programming stations for creating NC programs to be used on HEIDENHAIN controls. In 2.5D applications, users of the vTNC7 software mainly profit from the programming process for one-off parts and small-batch runs, which helps users move faster from initial design to finished parts. New functions such as Feature-Based Programming, the Klartext Converter, and an AI chatbot also provide assistance. New simulation functions and simple management of virtual machines round off the scope of the vTNC7 programming system.

Safeguard your automated manufacturing productivity. The TNC7’s built-in process monitoring function reliably detects deviations from a predefined teach-in sequence. When deviations are detected, the control triggers an immediate response, such as replacing a broken tool. To operate the function, simply use Klartext syntax in the intuitive user interface. Then monitor your process quality and complete the job with process reliability.

Tool breakage can cause costly secondary damage. The good news: this is preventable. Let the TD 110 check your rotating tools for damage as they pass by. It works on any tool with at least 2 mm of cutter length. This fast solution increases your process reliability and reduces non-productive tool inspection time.

TNC7 controls just became even easier to operate. The new OC 310 override controller is a multi-functional control dial combining feed and rapid overrides with NC program start functionality. Its intuitive design includes helpful visual and tactile cues: A built-in LED scale shows the current override settings, while configurable vibrations indicate key events. These features, along with its “Conditional stop” function, make the OC 310 a capable helper during NC program prove-outs.

The next generation of trochoidal milling has a name: Optimized Contour Milling (OCM). This software option provides nearly unlimited potential for high-efficiency roughing, finishing and deburring. Once you’ve entered your contours, the control automatically calculates the best trochoidal milling strategy. This boost in programming and machining simplicity lets you apply trochoidal milling to a much wider range of parts. While also increasing your productivity and tool longevity.