How can I increase my manufacturing productivity? Is investing in a new machine tool worthwhile? How can I maintain an overview when operating multiple machines? These questions arise frequently, and aren't always easy to answer. HEIDENHAIN offers StateMonitor in order to make your operational processes more transparent and optimize your workflows.
The software provides a real-time view of the machines' production status. You maintain an overview at all times and can react quickly in case of faults. Anyone who can avoid unnecessary interruptions and bottlenecks increases the productivity of his machines. The comprehensive notification and evaluation functions of StateMonitor are the basis for uncovering hidden potentials and increasing efficiency.
You can also access your operating data from a smartphone or tablet, so it does not matter whether you are in a meeting, working in your office, or even outside of your company network. So you always have an overview of your machinery's productivity.
With StateMonitor the status of your machines is always at your fingertips. Get to know the software’s user interface now.
Clear overview of machinery status
Individual notification functions
Convenient job management
Graphic productivity display
Discover what prerequisites must be fulfilled within your company in order to start using StateMonitor.
The operational prerequisites for StateMonitor in detail
You must first lay the foundation if you want to digitally connect your production processes. HEIDENHAIN supports you with its Connected Machining package of functions. The control connects all areas accompanying your production process with each other. Powerful features such as
ensure efficient data management in networked production. This makes digital job management possible, making your work simpler with ease of data usage, time savings, and transparent processes.
Digital Shop Floor – Software solutions and services for your process chain
New machines and technologies are supposed to provide more freedom. That's very important to Václav Huta. The owner of the Czech tool builder Nafo has now networked his machinery with the StateMonitor software from HEIDENHAIN.
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It all began with one question: How can companies use the HEIDENHAIN DNC interface to acquire their machine data? And then Simon Voit and his colleagues started developing the software now known as StateMonitor.
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How many parts manufacturers can claim that their workpieces will fly to the moon? Endutec, a twelve-man operation based near Lake Chiemsee in Germany, decided to reach for the stars: they milled 30 parts that were initially said to be unmillable. These components are now an integral part of the "Mission to the Moon," the first German lunar mission.
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"We can't put our data in the cloud, which is why we need monitoring software that works independently of the cloud. That way we retain control of our data."
Štefan Čabra Director at Schelling, Slovakia
"We use StateMonitor to transfer evaluations of machine jobs into our ERP system. The large number of parts involved in tool making makes it immensely important to evaluate individual job times and door-to-door times."
Johannes Herzog Team leader milling mold making at Toolcraft, Germany
"StateMonitor has made my job much easier while also giving me more possibilities. I can always check the situation in real time, without having to be anywhere near the machine."
Federico Vidali User and CAD/CAM programmer at RS Meccanica, Italy
10 minutes of undetected machine downtime per shift with five machines in three-shift operation over 264 days at an hourly rate of 80 euros cost 52,800 euros a year.
You get an additional 3168 hours out of your spindle if the productive machine time is increased by 15 % when operating five machines in two shifts.
It takes just 3 minutes to connect your facility to StateMonitor over HEIDENHAIN DNC if your machine can be addressed over the network.
HEIDENHAIN DNC, OPC UA, MTConnect, or Modbus TCP: Your equipment can be connected to StateMonitor over four different interfaces.
How to install the StateMonitor software correctly. The Installation Instructions provide you with all important information
Download the Installation Instructions
The comprehensive Operating Instructions help you when using the StateMonitor software.
Download the Operating Instructions